Guide To Choosing The Right Hydraulic System For Your Application

by Nov 20, 2022Uncategorized

Guide To Choosing The Right Hydraulic System For Your Application

Every hydraulic system needs a hydraulic pump to deliver controlled force to the actuators of your hydraulic machine because hydraulic pumps transform mechanical energy into hydraulic energy. There are numerous considerations when choosing a pump, but using this advice can assist you in making the best decision for your system.

The primary pump types utilized in hydraulic systems are piston, vane, and gear pumps. Knowing that gear and vane pumps are best suited for fixed-flow applications while axial-piston pumps are better suited for needs requiring variable displacement will help you make your choice.

A hydraulic system is what?

From tiny assembly operations to integrated steel and paper mill applications, hydraulic systems are used in many applications today.

In essence, hydraulic systems produce power using fluids. You’d be shocked at the variety of uses this straightforward idea has been put to; hydraulics are used for so many diverse things in daily life. Although the idea may seem straightforward, the machinery that makes it possible is undoubtedly complex, and maintaining hydraulic equipment is challenging. Yet, if your company uses any hydraulic power, you are aware of how important it is to keep everything in operating order. Repairing and maintaining your systems is feasible, although this typically needs specialized knowledge.

The solution is qualified hydraulic engineers. They are the most skilled in troubleshooting and maintaining hydraulic systems because they are the ones that initially design and construct them. No two hydraulic systems are the same, therefore no matter how you utilize hydraulics in your organization, selecting the best professional for you requires considerable thought.

What distinguishes open from closed hydraulic systems?

Different techniques for decreasing pressure to the pump are referred to as open and closed systems in hydraulics. By doing this, you can lessen deterioration.

An open system has a pump that is constantly running, transferring oil through the pipes without creating pressure. The return valve and the pump’s input are both connected to a hydraulic reservoir. Because to the control valve’s open central passage when it is neutral, these systems are sometimes known as “open center” systems. Hydraulic fluid refills the reservoir in this instance. The fluid from the pump enters the apparatus before returning to the reservoir.

Moreover, the circuit might have a relief valve to direct any extra fluid to the reservoir. To keep the fluid clean, filters are typically present.

Open systems are frequently preferable for applications with low pressure. Also, they frequently cost less and require less upkeep. One warning is that if the pressure exceeds the valve settings, they can generate too much heat in the system. The reservoir, which must be large enough to cool the fluid flowing through it, is another area for additional heat. Several pumps can be used in open systems to deliver power to various systems, including steering and control.

In a closed system, a hydraulic motor input is directly connected to the return valve. The fluid is continuously circulated by a single central pump. Moreover, a valve prevents oil from leaving the pump and directs it to an accumulator where it is kept under pressure. Unless it is actuated, oil stays under pressure but does not move. The low-pressure side receives chilled, filtered oil from a charge pump. Pressure inside the loop is maintained by this action. A closed system makes use of one pump to power numerous systems and is frequently utilized in mobile applications with hydrostatic transmissions.

Hydraulic Pump Types

Before making your purchase you need to understand the variety of pumps that exist in the market.

Positive displacement pumps, which provide a specific volume of fluid, are almost universal in hydraulic pumps. Above 10,000 psi high-power applications are possible for them. Positive displacement pumps do not rely on pressure to move fluid; non-positive displacement pumps do. Pumps that are non-positive are more frequently used in pneumatic and low-pressure applications. They consist both axial and centrifugal pumps.

Guide To Choosing The Right Hydraulic System For Your Application
Guide To Choosing The Right Hydraulic System For Your Application

Both fixed and variable displacement positive displacement pumps are available. Fixed displacement refers to the majority of pumps. The pump delivers the same volume of fluid throughout each pump cycle while the displacement is fixed. With variable displacement, the pump can deliver various fluid volumes depending on the speed at which it is operated or the inherent characteristics of the pump.

A gear pump is suited for harsh situations since it is affordable and more tolerant of fluid contamination. Yet, they might be less effective and wear out more quickly. These external gear pumps use two closely spaced gears enclosed in a casing. Whereas the other is driven or free-flowing, one is the driving, or powered, gear. The fluid is forced through the housing while being trapped in the area between the gears. It is driven into the outlet pump because it is unable to reverse direction.

Internal gear pump: This type of pump has an inner gear inside of an outer rotor gear, potentially separated by a crescent-shaped spacer. Eccentricity, or the gear’s departure from circularity, occurs between the gears and moves the fluid. The spacer is inserted between the gears to establish a seal as the inner gear, which has less teeth, rotates the outer gear. The fluid is sucked in, passed through the gears, then released after being sealed up.

Vane pumps:  They can have fixed or variable displacement and can be imbalanced or balanced. They operate at pressures under 4,000 psi and are quiet. Unbalanced vane pump: This fixed displacement pump has vanes that slide out of radial slots and a powered rotor. The degree of displacement depends on the eccentricity of the rotor. The distance between the vanes widens as it turns, creating a vacuum that pulls fluid in. The imprisoned liquid oscillates.

Which pump should you choose for which application?

  • Pumps with external gears

They’re more often found in hydraulic applications like log splitters and elevators.

  • Pumps with internal gears

They are particularly useful in non-moving hydraulics (such as machine tools, presses, and so on) and in vehicles that work in tight spaces (electric forklifts, etc.).

  • Pumps with rotary vane

In industry, they are utilized in die-casting and injection machines, as well as in construction equipment.

  • Pumps with pistons

They are utilized in high-pressure applications (400 bar to 700 bar), such as presses, plastic processing machines, machine tools, and construction equipment. They are used to power hydraulic cylinders with heavy weights. Mobile and construction equipment, maritime auxiliary power, metal forming and stamping, machine tools, and oilfield equipment all employ them. Certain piston pumps are also employed in pipelines to carry hydrocarbons under high pressure. They are also suitable for use in water jet cutting equipment. The fluid in this situation is water, not oil.

  • Pumps with a screwdriver

They are used to apply high pressure to viscous liquids such as crude oil.

Knowing the application of various hydraulic pumps and functionality of hydraulic system is necessary so your system can be customizable to meet specific requirements and applications, including the ability to adjust flow rates, pressure levels, and other system parameters.

Moreover, a well-designed hydraulic system can minimize energy losses, reduce heat generation, and increase the system’s overall efficiency. Customize your safe, efficient, and reliable hydraulic system in the easiest way, head over to this page. A hydraulic solutions platform that guarantees prime pricing, lead times, high quality, and task completion in minimal steps.